Dry Electropolishing for improved Corrosion Resistance

Corrosion resistance is the parameter that describes the deterioration of intrinsic properties of a metal due to a chemical reaction in the environment. This term is not only defined by the chemical composition of metals and alloys, but also by many other factors, such as fastener design, surface quality, stress concentrations and cracking. Environmental factors, such as chloride ion concentration, chemical composition of the corrosive environment, temperature, pH, pressure and oxidizing agents are also important in determining resistance.

Dry Electropolishing is an electrochemical finishing process that removes a thin layer of material from metal pieces, such as titanium, cobalt chrome, copper, aluminum or stainless steel, among others. This technology is the preferred method to enhance corrosion resistance and improve surface quality of metal parts. The technology leaves metal parts with 30x more corrosion resistance than passivation. Therefore, has replaced passivation as the favorite method to improve corrosion resistance. Additionally, is able to remove embedded free iron, contaminants and heat tint or oxide scale and reduce the roughness of the surface in one operation.

Passivation is a chemical metal finishing process to improve corrosion resistance of stainless-steel parts. For this kind of metal, the passivation process uses citric acid or nitric acid to eliminate ferrous contaminants like free iron from the surface. The chemical treatment leads to a protective oxide layer that is less likely to chemically react with air and cause corrosion. Passivation works by dipping the metal part to be treated in a bath of acid. This substance dissolves any free iron or other contaminants from the surface, thus cleaning the metal, and it re-oxidizes the chromium.

corrosion_main
dlyte-corrosion-resistance-001
dlyte-corrosion-resistance-002
dlyte-corrosion-resistance-recurs-000

Why is dry electropolishing better than passivation to prevent corrosion?

As seen before, electropolishing and passivation are both methods that allow to increase corrosion resistance. Anyhow, the similarities end here. These are some of the main benefits of electropolishing processes over passivation:

  • Dry Electropolishing improves corrosion resistance 30 times more effectively than passivation
  • Dry Electropolishing brightens and polishes at the same time
  • It is effective on all grades of stainless steel
  • It is suitable for deburring
  • It passivates metal parts at the same time that improves surface quality
  • Dry Electropolishing is suitable for metal alloys which cannot be passivated as for instance titanium or nitinol
  • It improves microfinishing and corrosion resistance
  • It removes heat tint and oxide scale
  • Unlike passivation, dry electropolishing does not require any pre-cleaning operation

Why is dry electropolishing better than liquid electropolishing to prevent corrosion and improve surfaces?

The corrosion resistance of a piece of equipment is dependent not only on the selection of the most suitable alloy, but also on the correct treatment of the material. Many applications require a surface treatment after smoothing, deburring or polishing to accomplish with corrosion resistance requirements.

Dry electropolishing is the only technology which is able to remove roughness drastically and improve the corrosion resistance of the metal pieces in one step, while reducing at the same time the number of processes required in the manufacturing process. In comparison, conventional electropolishing is able to reduce the roughness only a 50 % over initial roughness.

Economic and environmental benefits

Short processing time in a compact design
Short processing time in a compact design
No devices to manage sewage and sludge
No devices to manage sewage and sludge
High profitability and short payback time
High profitability and short payback time
Environmentally friendly
Environmentally friendly
Protects workers' health
Protects workers' health

Common applications

Chemical tools
01. Chemical tools

Pharmaceutical components
02. Pharmaceutical components

Medical devices
03. Medical devices

Automotive and energy components
04. Automotive and energy components

    Ready to boost your business? Contact us for the ideal solution through our machines, technologies and partnerships.

    * Valid for active accounts only

    Stay up-to-date with the latest innovations in the world of metal surface finishing by subscribing to our newsletter.