Dry Electropolishing for improved Corrosion Resistance
Dry Electropolishing is an electrochemical finishing process that removes a thin layer of material from metal pieces, such as titanium, cobalt chrome, copper, aluminum or stainless steel, among others. This technology is the preferred method to enhance corrosion resistance and improve surface quality of metal parts. The technology leaves metal parts with 30x more corrosion resistance than passivation. Therefore, has replaced passivation as the favorite method to improve corrosion resistance. Additionally, is able to remove embedded free iron, contaminants and heat tint or oxide scale and reduce the roughness of the surface in one operation.
Passivation is a chemical metal finishing process to improve corrosion resistance of stainless-steel parts. For this kind of metal, the passivation process uses citric acid or nitric acid to eliminate ferrous contaminants like free iron from the surface. The chemical treatment leads to a protective oxide layer that is less likely to chemically react with air and cause corrosion. Passivation works by dipping the metal part to be treated in a bath of acid. This substance dissolves any free iron or other contaminants from the surface, thus cleaning the metal, and it re-oxidizes the chromium.




Why is dry electropolishing better than passivation to prevent corrosion?
- Dry Electropolishing improves corrosion resistance 30 times more effectively than passivation
- Dry Electropolishing brightens and polishes at the same time
- It is effective on all grades of stainless steel
- It is suitable for deburring
- It passivates metal parts at the same time that improves surface quality
- Dry Electropolishing is suitable for metal alloys which cannot be passivated as for instance titanium or nitinol
- It improves microfinishing and corrosion resistance
- It removes heat tint and oxide scale
- Unlike passivation, dry electropolishing does not require any pre-cleaning operation
Why is dry electropolishing better than liquid electropolishing to prevent corrosion and improve surfaces?
Dry electropolishing is the only technology which is able to remove roughness drastically and improve the corrosion resistance of the metal pieces in one step, while reducing at the same time the number of processes required in the manufacturing process. In comparison, conventional electropolishing is able to reduce the roughness only a 50 % over initial roughness.





Corrosion resistance success cases
Common applications



