Precision Surface Finishing with DLyte

More and more demanding quality standards on the market are dramatically increasing the importance of precision surface finishing processes. The reason is clear, since there is no doubt that surface finishing treatments improve the aesthetic appearance of metal parts, but also their mechanical and physical characteristics, corrosion resistance and lifespan, among others. These treatments are often necessary when components are to be used in environments linked to significant stress or aggressive agents, or when products have particular handling needs.

It is a fact that today’s manufacturers demand extremely consistent and reliable processes from metal part producers. Besides this, according to current market demands, long-term durability of parts must be reproducible and performance must be guaranteed to stabilize the quality of precision components in a wide range of industries.

Some of the parts needing precision surface finishing processes are tools, transmission parts, turbines and fitting parts with functional applications.

Thanks to DLyte, it is possible to obtain high standard for surface flatness, smoothness and geometric precision in this kind of pieces. Due to its accuracy, low material removal and edge preservation it is specially well suited for parts that require superior surface finishing keeping completely the edges and tight tolerances that cannot be treated automatically otherwise. At its turn, dry electropolishing allows automated processes that guarantee consistent results among batches.

dlyte-precision-finishing
Precision finishing technical report_before
Precision finishing technical report_after

Precision finishing benefits

Negative skewness (Rsk)
Negative skewness (Rsk)
Corrosion resistance
Corrosion resistance
Drastic lifespan increase
Drastic lifespan increase
Geometry preservation
Geometry preservation
Reflective and bright effect
Reflective and bright effect
For complex and fragile parts
For complex and fragile parts
Reliability and repeatability
Reliability and repeatability
Remove scratches and milling lines
Remove scratches and milling lines

Economic and environmental benefits

Short processing time in a compact design
Short processing time in a compact design
No devices to manage sewage and sludge
No devices to manage sewage and sludge
High profitability and short payback time
High profitability and short payback time
Environmentally friendly
Environmentally friendly
Protects workers' health
Protects workers' health

Common applications

Gears
01. Gears

Pressing and forming tools
02. Pressing and forming tools

Drive units
03. Drive units

Turbines
04. Turbines

Cutting tools & accessories
05. Cutting tools & accessories

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