Smoothing Metal Surfaces with DLyte

Industrial parts usually require smooth surfaces to comply with their function. Metal work pieces need to be smoothed, not only in case of uneven caused by pre-treatment processes, but also to remove grind marks or scratches, or for levelling the surface of castings and forgings. In case of moving parts, like transmissions, turbines, valves, bearings, forming tools or spindles a smooth finish cuts down on friction loss.

DLyte Surface finishing selectively smooth metal surfaces to the desired surface quality on workpieces made from a wide variety of materials, such as, steel, stainless steel, aluminum or brass. Smoothing operations improve parts aesthetics and quality perception, optimize wear and tear, minimize energy consumption and noise.

Dry electropolishing processes achieve homogeneous results across the surface and eliminates micro-scratches and milling lines. The system works efficiently at micro and macroscopic level. It enhances negative surface skewness (rsk), increasing the surface bearing contact area —therefore, allowing uniform lubricant film distribution—, improving the bearing ratio and reducing the friction between metal parts and the noise.

In addition, dry electropolishing respects tolerances and preserves the initial shape of pieces, even the cutting edges, avoids generating grinding texture patterns. It offers high ratio of roughness reduction and protection against corrosion.

mastars-CKlMpMn28CA-unsplash_blancinegre
Smoothing technical report_before
Smoothing-technical-report_after

Smoothing benefits

Negative skewness (Rsk)
Negative skewness (Rsk)
Corrosion resistance
Corrosion resistance
Drastic lifespan increase
Drastic lifespan increase
Geometry preservation
Geometry preservation
Reflective and bright effect
Reflective and bright effect
For complex and fragile parts
For complex and fragile parts
Reliability and repeatability
Reliability and repeatability
Remove scratches and milling lines
Remove scratches and milling lines
Isotropic surfaces
Isotropic surfaces

Economic and environmental benefits

Short processing time in a compact design
Short processing time in a compact design
No devices to manage sewage and sludge
No devices to manage sewage and sludge
High profitability and short payback time
High profitability and short payback time
Environmentally friendly
Environmentally friendly
Protects workers' health
Protects workers' health

Common applications

Gears
01. Gears

Pressing and forming tools
02. Pressing and forming tools

Drive units
03. Drive units

Turbines
04. Turbines

    Ready to boost your business? Contact us for the ideal solution through our machines, technologies and partnerships.

    * Valid for active accounts only

    Stay up-to-date with the latest innovations in the world of metal surface finishing by subscribing to our newsletter.